Sludge Dryer – Drying Equipment manufacturers and Supplier

Sludge drying is the way toward changing sludge into valuable items or green fuel. Evacuation of water diminishes capacity volume and transportation costs. Warm evaporating is utilized to accomplish to 80% volume decrease and up to 90% weight decrease.

This is essentially a warm drying process where warm energy is given to the sludge to dissipate water. The way toward drying muck decreases volume of the item, making its stockpiling, transportation, packaging and retail simpler

This procedure of sludge dryer involves two strategies immediate and backhanded. In any case, nowadays the circuitous warm drying is getting increasingly well known as a methods for diminishing sludge volume by expelling the dampness content and achieving a dry solids substance of 90%. The procedure diminishes the ecological effect and creates a settled dry granular item that is anything but difficult to store, and convey and reasonable for rural use

Characteristics of Sludge Dryer

(1) Reduction. Drying can enormously decrease the volume and mass of sludge and encourage transport and retention.

(2) Intensification. Because of receiving the gadget activity, the hardware course of action is smaller, the occupation zone is little, it tends to be arranged the sewage treatment plant, and the capacity and transportation cost of the wet sludge can be saved.

(3) Harmlessness. Sanitization of sludge, end of pathogens, drying of earth Mud character is a protected watchman.

(4) Mechanization. At present, all the more drying supplies are worked consequently, which are protected, productive and stable, and accord with the pattern of industrialization.

 (5)Stabilization. In the wake of drying, the water substance of sludge was lower than 10%, the microbial action was repressed, the sludge was steady, and it couldn’t rot and smell, and could be put away and shipped for quite a while.                                                                                                         

  Drying items can be made into granular fertilizer for farmland preparation, yet in addition as fuel to consume.

Features

  • Ruggedly manufactured
  • Wide application
  • High performance based sewage sludge dryer
  • No discharges to encompassing climate
  • Energy-sparing
  • Flexible to dissipation rate change

For More details about sludge dryer equipment

Visit: www.technoforce.net/technology/sludge-dryer/

CONTACT

Technoforce Solutions (I) Private Limited,

Mail us at: sales@technoforce.net

Visit our site at: http://www.technoforce.net

Sludge Dryer – Drying Equipment Supplier | Technoforce Solutions Pvt. Ltd.

Sludge Dryer – Drying Equipment Supplier

TechnoforcePvt Ltd – Manufacturer of a wide range of products which include Sludge Dryers. Technoforce was started in 1990 to manufacture process equipment based on thin-film technology. TechnoForcePvt Ltd  was the manufacturer of Sludge Dryers since 1990. We manufacture top quality of Sludge Drying and other different kind of Drying equipments like Sludge Dryer, Agitated Thin Film Dryer ATFD, vaccume dryer machines. Technoforce is a leading Sludge Dryer suppliers in Europe. We strive to improve our quality & technology. We offer high-quality, competitive prices, prompt delivery to our customers. With these advantages you can develop your market with our machines without difficulty and we trust we shall be able to fulfill your need.

Our low temperature group and ceaseless drying framework is intended to dry slime created by either a plate and casing filter press, a belt filter press, an axis or some comparative gadget. The muck cake is dried by the infusion of reused, warm, dry air. The soaked air which falls off the highest point of the ooze compartment is disregarded refrigerated loops, where the dampness is expelled, and afterward warmed before infusion into the holder. That shut circle drying process takes out outflows to the air and the weight of EPA air grants.

Having more than 80 years of ability in the production of drying supplies, we built up the Sludge Dryer for the reusing of ooze from squander water treatment process, dynamic muck, coagulated sedimentation slop, human waste, sewage, water purging plants just as lingering waste parts. The Sludge Dryer includes a disintegrator in the pivoting drum which improves the drying productivity and produce a quality granular item. We are respected to have having the option to supply in excess of 2,000 units of the Sludge Dryer up until now.

FEATURES:

Energy-sparing

Wide application

Flexible to dissipation rate change

No discharges to encompassing climate

Ruggedly manufactured

High execution in a little unit

APPLICATIONS:

  • Wastewater treatment sludge,
  • Industrial wastewater treatment sludge,
  • Industrial waste sludge drying.

For More  details about sludge dryer equipment

Visit :www.technoforce.net/technology/sludge-dryer/

CONTACT

Technoforce Solutions (I) Private Limited,

Mail us at: sales@technoforce.net

Visit our site at: http://www.technoforce.net

Sludge Dryer: A single unit can handle waste water concentrate & wet centrifuged sludge simultaneously

Technoforce Pvt Ltd – Manufacturer of a wide range of products which include Sludge Dryers. Technoforce was started in 1990 to manufacture process equipment based on thin-film technology. TechnoForce Pvt Ltd  was the manufacturer of Sludge Dryers since 1990. We manufacture top quality of Sludge Drying and other different kind of Drying equipments like Sludge Dryer, Agitated Thin Film Dryer ATFD, vaccume dryer machines. Technoforce is a leading Sludge Dryer suppliers in Europe. We strive to improve our quality & technology. We offer high-quality, competitive prices, prompt delivery to our customers. With these advantages you can develop your market with our machines without difficulty and we trust we shall be able to fulfill your need.

Sludge Dryer : “A single unit can handle waste water concentrate and wet centrifuged sludge simultaneously.”

A sludge dryer has a centrally located rotor having closely fitting blades. It rotates in a precision-machined jacketed shell. The feed sludge is converted into a thin film, which is intensely agitated due to action of the high-speed rotor. The sludge goes through phases of paste and wet powder, before coming out as a dry powder.

Technoforce Sludge Dryers convert concentrated effluent slurries into a dry powder mass in a single step :

  • Indirectly heated. No air required
  • No dusting, smell and air pollution issues which are typically associated with spray or flash dryers
  • Thermal efficiency of over 90%
  • Continuous discharge of free flowing solids
  • Total recovery of water
  • Less space required

FEATURES :

  • Indirect heating provides unmatched thermal efficiency
  • With several feed points on the same dryer, one can feed different waste streams simultaneously. Thus the small capacity requirements for variety of residues, filter cakes and slurries can be combined and handled on a single dryer
  • Full recovery of water
  • Dust free powder

  • APPLICATIONS:
  • As a dryer for waste water concentrates from <strong>multiple effect evaporators
  • Biological active sludge drying
  • Filtered cakes of activated carbon

The manufacturing facilities meet ASME ‘U stamp’,European PED ‘CE- mark’ and China Special Equipment License requirements. We have satisfied customers in Europe, North America, Middle East, Africa, South East Asia and India.

There are two types of configurations available for sludge dryers.

Vertical Sludge Dryer:

Technoforce introduced the first vertical sludge dryer in 1995 for the zero liquid discharge system. It suits well for feeds in the form of solutions or dilute slurries.

Horizontal Sludge Dryer:

Horizontal sludge dryer is amore versatile alternative.It is suitable for solutions, dilute slurries, thick slurries, pastes or filter cakes. Therefore it is possible to have a single sludge dryer which can take slurry from MEE as well as decanted sludge from ETP plants and other sources simultaneously.

For More Details About Sludge Dryer Equipment’s Click Here->>

Sludge Dryers – The Thin Film Sludge Drying Technology

The Thin Film Sludge Drying Technology

Technoforce Pvt Ltd – Manufacturer of a wide range of products which include Technoforce Sludge Dryers. Technoforce offer different kind of Drying equipments like Sludge Dryers, Agitated Thin Film Dryer ATFD, vaccume dryer.

Sludge Dryer : “A single unit can handle waste water concentrate and wet centrifuged sludge simultaneously.”

The Thin Film Sludge Drying Technology:

The thin film sludge drying technology embraced by technoforce solutions focuses on the round economy and self-feasible idea.

The drying process is fundamental in a wide range of sludge transfer techniques. The thin film sludge dryer can be applied for municipal sludge, industrial sludge and chemical sludge drying. It tends to be joined with cremation, landfill and different advances to meet the waste decrease just as other asset prerequisites encompassing waste administration.

Technology of Sludge Drying Combined with Power Generation:

In this specific application, the sludge from municipal sewage treatment plant is changed over into biofuel by drying. The dry sludge is moved to a thermal power plant for power generation. In the interim, the warmth required for drying is the waste steam from the thermal power plant. The prevalence of this application lies in the full utilization of social assets and social division of work to take care of sludge issue. It frames a total market-situated and feasible advancement business application.

The sludge drying joined with power generation technology incorporates one-stage and two sludge drying processes.

FEATURES:

  • Indirect heating provides unmatched thermal efficiency
  • With several feed points on the same dryer, one can feed different waste streams simultaneously. Thus the small capacity requirements for variety of residues, filter cakes and slurries can be combined and handled on a single dryer
  • Full recovery of water
  • Dust free powder

APPLICATIONS :

As a dryer for waste water concentrates from multiple effect evaporators

 Biological active sludge drying

Filtered cakes of activated carbon

Technoforce is a leading Sludge Dryer suppliers in Europe

For more details about sludge dryer ->>

Click here https://www.technoforce.net/fi/technology/sludge-dryer/

Address& Contact:

Technoforce Solutions (I) Private Limited,

Mail us at: sales@technoforce.net

Visit our site at: www.technoforce.net

Tags :  sludge dryer | sludge dryer equipments | sludge dryer manufacturer | sludge dryer supplier | Sewage Sludge Drying | Sludge drying equipment | Sludge Dewatering Equipment | Sewage Sludge Drying

Sludge Drying Solution for Optimal Recovery

Sludge is a semi-solid product left from industrial or refining processes. A separated solid suspended in a liquid, containing major quantities of interstitial water between its solid particles. Sludge drying is the process of transforming sludge into useful products. Removal of water decreases storage volume and transportation costs.

sludge drying process

Drying the sludge makes suitable for recovery:

Stabilised sludge

Reducing olfactory nuisances and improving sanitization

Reduced weight and volume

Eliminating the water from the sludge reduces its volume and weight, making for easier storage.

Easier sludge removal

Enables minimum dry content levels to be reached that are legally required for use in cement works ovens

Easier revival

By evaporating the water, the end product can be prepared for use in a composting facility

Evaporating the water in the sludge by different drying processes

Depending on the level of dry content, the sludge has a specific behaviour that influences the thermal drying processes. There are three ways of transmitting heat are conduction, convection and radiation. Technoforce Solutions PVT LTD proposes three sludge drying processes:

  1. Thermal Sludge Drying in Low Temperature Ranges

Our High-Tech dewatering and low temperature sludge dryers with advanced dehumidification heat pump technology have the ability to process stabilized sludge at 1% solids and dry to 90% solids, in one slow moving energy efficient process. This is automated drying process uses the principal of continuous drying by the convection of hot air.

  • Mixed Sludge Drying combines thin film dryer and hot air belt dryer

This sludge drying process recovers the thermal energy.  This treatment can be a three step process:

  1. Indirect drying by thin film evaporator
  2. Mechanical extrusion
  3. Direct drying by belt dryer
  • Solar Drying

In this process, clean and renewable energy sources to dry sludge. It uses the same principle as horticultural greenhouses, completed by a ventilation system. Solar sludge dryers require the sludge to be dewatered before entering the dryer.  Using these current solar drying systems, the sludge then needs to be turned with a robotic vehicle mechanism that aerates and mixes the sludge inside the drying chamber.

The limits of sludge drying sometimes create the need for thermal drying by water evaporation. Technoforce Solutions PVT Ltd has developed a number of sludge drying processes that allow the sludge to be recovered for a multitude of uses as fertilisers, co-products for composting or as fuel for incineration plants. Our products are family oriented driven to produce high-quality wastewater treatment equipment made in India. We believe to make a positive impact on the planet by keeping our finite water supply clean and usable for generations to come.

Technoforce Solutions PVT Ltd as a manufacturer of sludge dryer, designs a small, medium and large quantity sludge generators. These sludge dryers can fit under the filter press for direct loading or can be located elsewhere in the plant. The dryer is designed for continuous drying of pasty materials. Our experienced engineering staff is constantly striving to build and improve upon wastewater machinery. Our flexibility allows us to deliver our parts and products in a timely manner.

Contact us: D-33-35, Gate 3, MIDC Area Ambad, Nashik 422 010, Maharashtra, India,

Phone No: (+91)0253 238 3668, (+91)022 25550116

Mail us at: sales@technoforce.net

Visit our site at: https://www.technoforce.net/technology/sludge-dryer/

How Sludge Dryer Works?

Sludge dryer technology used as dried bio-fertilizers, by product fertilizers and sludge fertilizers. Sludges are treated all the way through a dewatering process before disposal. With Technoforce manufacturers of evaporators, the water treatment plant drying of sludges reduces disposal cost and converts waste into marketable products. Our paddle dryers provide reliable and efficient method for drying sludges from filter process.

The direct sludge drying method that dries sludge direct with flames and high temperatures and the indirect drying method produces dried sludge containing more plentiful organic matter which is desired in agriculture. Our sludge dryer based on synchronized twin screw conveyors carrying material through dryer’s chamber. Special design of our blades that are turning in intersection with each other enables to dry the material. In many cases, sludge has a high water content that makes handling difficult and problematic for recycling and disposal.

Features of sludge dryer technology:

  • Exterior of that product is black and paddles are granular
  • Exceptional product safety due to sterilization by temperature processing.
  • Self heating properties under environments with poor heat rakishness
  • Process contains oil about low heating value as coal.
  • Latent heat amount is higher than granulated sludge dryer products.

The drying operation evaporates moisture and the organic components in the dewatered sludge are not broken down. Volatile components are evaporated in normal thermal decompositions but process is performed under pressure in the hydrothermal reaction. The process temperature of reformed sludge drying is positioned between sludge drying technology and carbonization technology.

Sludge drying technology makes suitable for devastation:

  • Condensed weight and volume

Eliminates water from sludge by evaporating its volume and weight and making easy for transportation

  • Stabilised sludge

Drying stabilises sludge by improving sanitization

  • Easier recovery

Evaporates the water, end product can be prepared for composting facility

  • Easier sludge removal

Increases calorific value of sludge for incineration

Technoforce manufacturers of evaporators offer maintenance and repair services for our own line of sludge dryers as well as from other suppliers. We will also support other brands for dryers. If you have any questions about our sludge dryer technology request a quote and contact our sales team.

Contact us: D-33-35, Gate 3, MIDC Area Ambad, Nashik 422 010, Maharashtra, India,

Phone No: (+91)0253 238 3668, (+91)022 25550116,

Mail us at: sales@technoforce.net

Visit our site at: https://www.technoforce.net/technology/sludge-dryer/