Industrial Waste water Treatment BY Technoforce

In technoforce, we work to optimize the use of water in the industry, due to Zero Discharge Technologies, it encourages its reuse after production processes, provided they are economical and environmentally friendly.

If zero discharge is not feasible, then we consider it as long as it is not legally established to prevent the loss of restrictions or other serious financial or social consequences and image within the discharge limits.

Apart from allowing the compliance of current environmental laws, the treatment of industrial wastewater provides very good value for those responsible companies in the environment.

Industrial waste water Treatment is generated as a result of industrial activities. There is a wide range of industrial waste water types (such as processes, cleaning and cooling) with different types of pollutants.

Most industrial processes use water in one way or the other. Once used, the water should be treated before disposing, whether it comes back to the natural environment or in the sewage network.

Industrial waste water treatment recycling and reuse

For pre-treatment, treatment should be adequate so that there is no harmful environmental impact of discharge; And, if the sewage is discharged into the network, then the waste water material and chemical properties should adhere to the current rules. There is a third beauty for the Industrial waste water Treatment : reuse.

Since water is a natural resource that should not be wasted, the most enduring option is to treat wastewater unless its quality is suitable for reuse in the process. Environmental rules, which are increasingly demanding, mean that in many cases, re-use is the most competitive option.

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Industrial waste water treatment, if not properly treated before discharge, can contain toxic compounds and compounds that are difficult to break down, and have a pH far from neutral, etc. Depending on the contamination it presents it

Technofors have a long history of wastewater treatment and is a specialist in designing and implementing the most competitive wastewater treatment processes that best suit the conditions of each customer.

Due to its extensive experience in industrial water treatment, Technofors can offer a wide range of solutions in this area.

Among the techniques that Technofors puts in practice to achieve the optimal solution in each case, are the following industrial wastewater treatment methods

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CONTACT

Technoforce Solutions (I) Private Limited,

Phone No : (+91)0253 238 3668,(+91)022 25550116,

Mail us at: sales@technoforce.net

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Utilizing Thin Film Evaporator with ordinary refining to get improved recuperation and limit

A client was losing a significant segment of glycol with buildup amid regular refining. The buildup, having encouraged salts, would foul the section packings and reboiler tubes. The weight drop in the refining section brought about higher bubbling temperature in the reboiler. The client drew closer Technoforce to discover an answer with the goal that the plant could be worked continuous and to get upgraded limit. Technoforce proposed an Agitated Thin Film Evaporator (ATFE) of an arrangement which can deal with gooey deposits. Preliminaries in the Technoforce Pilot Plant uncovered that 99 % of the glycol can be recuperated. The current refining section would work inconvenience free without salts bearing buildup and would isolate a few polluting influences getting refined alongside the glycol. “By isolating buildup in the initial step itself from the feed stream the current gear gave extra limit. It is a splendid arrangement.” was the response of the Managing Director. The client wound up introducing two setups, the first is in task for a long time and the second one for a long time.

Substituting shower dryer with a consistent, Thin Film Dryer for drying heat touchy sustenance item

A client from Europe was not getting prudent outcomes from different choices for drying of a significant side-effect. A huge amount of water was required to be dissipated to get the amazingly heat delicate item in a powder structure. Technoforce proposed a Vertical Agitated Thin Film Dryer (ATFDV). The drying in this machine is finished in a brief timeframe. Thinking about the sterile application, the preliminaries were led for a while for approval. It was apparent amid the preliminaries that because of the outrageous warmth affectability of the item, boiling water would be required in the coat for warming. Rather Technoforce utilized steam under vacuum to get the important low temperature without settling on the limit of the dryer. The limit was improved nearly by a factor of 2 by embracing this technique. The dryer development was approved in arrangement of steps. The plan of welded parts and choice of specific fixing materials was surveyed by specialists from Europe. Surface completion of the contact parts was estimated at different areas before the dryer was amassed. A proof test was completed as determined in the European Hygienic Standard to check if the dryer gets cleaned in the middle of the creation cycles. Every one of the tests were passed attractively before the dryer was put on the genuine feed stream. Roundabout warming came about 50 % sparing in vitality costs when contrasted with shower dryers. Shut development, activity under vacuum and shirking of air as a drying media guaranteed the item met quality necessities.

Using a continuous horizontal Thin Film Dryer to efficiently dry wet cake to make dust free powder

A customer was utilizing a clump paddle dryer under vacuum for drying of sifted color cake. The oar dryer was at that point a standard in the colors business. It took 6 hours for drying, created a great deal of residue amid release of color powder in one parcel, and the powder contained corn meal which required processing as the downstream advance. Technoforce proposed a flat Agitated Thin Film Dryer (ATFD H) as a conceivable option, which could address a portion of the issues. A preliminary was led in the Technoforce Pilot Plant. An extraordinary feeder was utilized to deal with the thixotropic cake. The preliminary demonstrated a great deal of astonishing outcomes. As against activity of oar dryer under vacuum, the ATFD H could give great quality material without vacuum. This was conceivable because of contact time of a couple of moments in ATFD H against that of a few hours in an oar dryer. Additionally, the powder from ATFD H was free from corn meal in this manner taking out the downstream advance of dry processing. The persistent release of powder was anything but difficult to pack without causing cleaning. The primary dryer was appointed stuck in an unfortunate situation free activity from that point forward. A recurrent request was put in 1994.

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CONTACT

Technoforce Solutions (I) Private Limited,

Phone No : (+91)0253 238 3668,(+91)022 25550116,

Mail us at: sales@technoforce.net

Visit our site at: https://www.technoforce.net/

Tags: Thin Film , Thin Film Supplier, Agitated Thin Film Dryer , Agitated Thin Film Evaporator , ATFD , ATFE , short path distillation unit

Utilizing consistent reactive extraction to improve change

Amid the initial step of the settled group process, the item framed in the watery stage by bunch response was extricated in toluene. The toluene with item was washed with water in the second means to specifically expel certain polluting influences. The initial step had potential for enhancements. The reversible response would achieve higher change if the item was expelled from the response mass when it was framed. The two stage process was attempted in the Asymmetric Rotating Disk Contactor (ARDC) in the pilot plant office of Technoforce. Toluene was counter presently ignored the fluid stage while the response was continuing at a raised temperature. The item got exchanged to toluene stage when it was framed, encouraging better change. “Approval of our hunch that the counter present reactive extraction ought to improve the transformation is incredible news for us.

Technoforce group is equipped for understanding the nuts and bolts and upgrading the parameters, without which this leap forward would not have been conceivable “, opined the Technical Director. In view of the preliminary outcomes, a creation scale reactive extraction segment pursued by another extraction segment for toluene wash were intended for a limit of around 50 tons/day of the response mass. The switchover to nonstop framework created sensational outcomes. Essentially improved financial aspects and the confidence in the abilities of Technoforce incited the client to put in rehash request for the constant reactive extraction framework inside two years. The main establishment is in consistent activity since 2008.

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Thin Film Technology – Short Path Distillation

Short Path Distillation is a technique which involves distillate travelling a short distance done at a reduced pressure. Distillation means distillate from one glass bulb to another without need for separating two chambers. Shortpathevaporation complements thin film evaporation technology, allowing greater capability to provide right solution for separation problems.

The Technoforce thin film short path distillation system is bench scale system and designed for distillation of thermally sensitive products under vaccum system. This technique is excellent for heat processing and high boiling products. This can be used for compounds which are unstable at high temperature or to purify small amounts of compound.

The short path distillation system consists of cylindrical body, double mantled and filled with heating medium and condenser inside. Product is being spread through the thin film inner surface of evaporator by rotating wiper elements in glass. These wipers are processed to inner wall by centrifugal forces where they produce a thin film with distribution of liquid film. That condenser is arranged in center of glass of evaporator and cooled by a cooling thermostat.

Short path distillation is suited for evaporation, concentration and stripping of heat sensitive products as:

Stripping of monomers from silicon oils and polymers
Evaporation of oil and wax fractions
Fractionating of waxes into hard and super hard waxes
Stripping solvents and dimmers from resins
Distillation of monoglycerides from triglycerides
Evaporation of methylester

With more than 28 years of experience in the field of integrated manufacturing facility. Technoforce develops and designs carries out basic and detail engineering, distributes and carries out the maintenance for distillers under vacuum. We also carry out distillation tests with clients to obtain reliable data which to design or construct specific distiller for client’s applications.

Contact us: D-33-35, Gate 3, MIDC Area Ambad, Nashik 422 010, Maharashtra, India,

Phone No: (+91)0253 238 3668, (+91)022 25550116,

Mail us at: sales@technoforce.net

Visit our site at: https://www.technoforce.net/technology/short-path-distillation-units/

Multiple Effect Evaporator – Machinery and tools

In enormous scale mechanical creation, usually important to vanish a lot of water which requires a lot of vitality to warm water to deliver steam. So as to decrease the utilization of warming steam, multi impact evaporator can be utilized.

At the point when the warmed steam goes into an evaporator, the arrangement is warmed and bubbling, while the optional steam weight and temperature are lower than the first warming steam, yet the auxiliary steam can in any case be utilized. In the multi impact vanishing, the auxiliary steam can be utilized as the warming steam and brought into next evaporator. For whatever length of time that the vanishing chamber weight and the breaking point of the arrangement are lower than those of the first evaporator, the auxiliary steam presented can assume the job of warming source. Correspondingly, the new auxiliary steam delivered continuously evaporator can likewise be utilized as the warming steam of the third evaporator. Along these lines, each evaporator is known as a solitary impact, and a majority of evaporators are associated together to shape a Multiple Effect Evaporator framework.

The principal heat exchanger with the essential steam is known as the primary impact, and the second warming exchanger with the auxiliary steam created from first impact is known as the second impact, etc. The utility model has the upsides of cyclic use, rehashed usage of warmth vitality, and exceptional decrease of warmth vitality utilization, in this manner incredibly lessening the expense and expanding the productivity.

Principle highlights of Multi Effect Evaporator:

• The dissipation limit is up to 0.5t/h~100t/h;

• Several evaporators are associated with work, and the optional steam created in the previous evaporator fills in as the warming steam for the last evaporator. The warmth vitality is over and again utilized, essentially decrease utilization of new steam;

• After five impact, the warmth use rate will decrease notwithstanding including more impact. That implies, the monetary effeciency will be maxium aroudn five impact.

• Compared multi effect evaporator, MVR Evaporator or TVR evaporator will indicate much better execution in steam sparing. In the event that the financial backing permit, MVR evaporator is for the most part suggested

Fundamental kinds of customary Multi effect evaporator:

•Single impact evaporator

•Double impact evaporator

•Three impact evaporator

•Four impact evaporator

•Five impact evaporator, and so forth.

Application run:

Multi effect evaporator is generally utilized in the vanishing and grouping of water or arrangement in drug, nourishment, compound industry, light industry and different enterprises, and can be broadly utilized in the wastewater treatment of the above businesses. Multi effect evaporator has numerous points of interest, for example, high vanishing limit, vitality sparing, low activity cost, etc.

About Technoforce Multiple Effect Evaporator:

Technoforce is driving Multiple-Effect Evaporation Plants make from China, we can offer one stop turnkey answer for MVR Evaporator, TVR Evaporator and Multi-impact Evaporator with worldwide administration, simply fell allowed to get in touch with us to get the multi impact evaporator cost and other data.

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Phone No : (+91)0253 238 3668,(+91)022 25550116,

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TAGS: Multiple Effect Evaporator System | Multiple Effect Evaporation Plants | Multiple Effect Evaporator For Effluent Treatment | Multi Effect Evaporators MEE | Multiple Effect Evaporator Manufacturers

How Sludge Dryer Works?

Sludge dryer technology used as dried bio-fertilizers, by product fertilizers and sludge fertilizers. Sludges are treated all the way through a dewatering process before disposal. With Technoforce manufacturers of evaporators, the water treatment plant drying of sludges reduces disposal cost and converts waste into marketable products. Our paddle dryers provide reliable and efficient method for drying sludges from filter process.

The direct sludge drying method that dries sludge direct with flames and high temperatures and the indirect drying method produces dried sludge containing more plentiful organic matter which is desired in agriculture. Our sludge dryer based on synchronized twin screw conveyors carrying material through dryer’s chamber. Special design of our blades that are turning in intersection with each other enables to dry the material. In many cases, sludge has a high water content that makes handling difficult and problematic for recycling and disposal.

Features of sludge dryer technology:

Exterior of that product is black and paddles are granular
Exceptional product safety due to sterilization by temperature processing.
Self heating properties under environments with poor heat rakishness
Process contains oil about low heating value as coal.
Latent heat amount is higher than granulated sludge dryer products.

The drying operation evaporates moisture and the organic components in the dewatered sludge are not broken down. Volatile components are evaporated in normal thermal decompositions but process is performed under pressure in the hydrothermal reaction. The process temperature of reformed sludge drying is positioned between sludge drying technology and carbonization technology.

Sludge drying technology makes suitable for devastation:

Condensed weight and volume

Eliminates water from sludge by evaporating its volume and weight and making easy for transportation

Stabilised sludge

Drying stabilises sludge by improving sanitization

Easier recovery

Evaporates the water, end product can be prepared for composting facility

Easier sludge removal

Increases calorific value of sludge for incineration

Technoforce manufacturers of evaporators offer maintenance and repair services for our own line of sludge dryers as well as from other suppliers. We will also support other brands for dryers. If you have any questions about our sludge dryer technology request a quote and contact our sales team.

Contact us: D-33-35, Gate 3, MIDC Area Ambad, Nashik 422 010, Maharashtra, India,

Phone No: (+91)0253 238 3668, (+91)022 25550116,

Mail us at: sales@technoforce.net

Visit our site at: https://www.technoforce.net/technology/sludge-dryer/

Fundamentals of Zero Liquid Discharge System Design

At technoforce, we are focused on economical procedures situated to zero release (otherwise called zero liquid discharge). The reason is twofold: to attempt to recuperate water of great quality and to re-utilize squander or limit its generation.

Utilizing consolidated focus procedures, for example, films and vacuum vanishing, an adequate centralization of waste can be accomplished to:

• Reuse the water got after the treatment procedure.

• Sell the loss for different applications.

• Use the loss as an elective fuel in cogeneration gear or different frameworks.

Advantage

Zero release of fluid effluents is the most maintainable elective that any industry can receive in the administration of its fluid waste. Zero release comprises of utilizing strategies and procedures that make the reuse of fluid effluents conceivable with a double reason: right off the bat, to diminish water utilization however much as could reasonably be expected and, besides, to limit the volume of waste to be remotely overseen.

Hence, the zero Liquid discharge system concentrates contaminations by warm treatment and, at long last, the effluents are diminished to a dry buildup, while the extricated water can be reused again all the while.

The fundamental advantagentages of the execution of a zero liquid discharge system are the accompanying:

• Reduction in the organization’s ecological effect by limiting the generation of fluid waste.

• Financial reserve funds in the outside administration of waste.

• Reduction in the utilization of mains water by re-utilizing water delivered all the while. This preferred position additionally results in a considerably more prominent decrease of the organization’s ecological effect.

• Financial investment funds by lessening the utilization of mains water.

• Increase in the organization’s ecological duty and its pledge to supportability.

• Strict consistence with the most requesting natural guidelines.

• Financial reserve funds from the tax collection of the release and conceivable regulatory assents for not conforming to the natural guidelines in power.

• Increased adaptability in the administration of fluid effluents created by not relying upon any outside specialist.

• Flexibility of the framework regarding changes in the creation.

• Little space required, as they are minimized frameworks.

• Simplicity of activity.

• High level of mechanization.

• No requirement for specific specialized staff.

• Low cost of staff.

• Savings in the utilization of substance reagents.

• A high level of independence with respect to water utilization.

• Possibility of exploiting auxiliary warmth from different procedures, drastically lessening working expenses.

Technoforce Offer

Technoforce has a great deal of involvement in planning the zero release frameworks that best suit the particular needs of every client. The ideal framework is planned, incorporated and put with activity as indicated by the properties of the gushing and the volume to be dealt with.

Technoforce has a strong group of specialists, upheld by in excess of 200 effectively executed ventures. We spend significant time in vacuum evaporators and crystallizers, which are as of now the best accessible advancements for the viable execution of a zero release framework.

For More Information About Zero Liquid DischargeSystem (ZLDS )

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Contact

Technoforce Solutions (I) Private Limited,

Mail us at:sales@technoforce.net

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Improving change Utilizing persistent reactive extraction to transformation

During the first step of the well-established batch process, the product formed in the aqueous phase by batch reaction was extracted in toluene. The toluene with product was washed with water in the second step to selectively remove certain impurities. The first step had potential for improvements. The reversible reaction would reach higher conversion if the product was removed from the reaction mass as soon as it was formed. The two step process was tried in the Asymmetric Rotating Disc Contactor (ARDC) in the pilot plant facility of Technoforce. Toluene was counter currently passed over the aqueous phase while the reaction was proceeding at an elevated temperature. The product got transferred to toluene phase as soon as it was formed, facilitating better conversion.

“Approval of our hunch that the counter present reactive extraction ought to improve the transformation is extraordinary news for us. Technoforce group is equipped for understanding the nuts and bolts and enhancing the parameters, without which this achievement would not have been conceivable “, opined the Technical Director. In light of the preliminary outcomes, a creation scale receptive extraction section pursued by another extraction segment for toluene wash were intended for a limit of around 50 tons/day of the response mass. The switchover to nonstop framework created emotional outcomes. Essentially Improving change Utilizing persistent reactive extraction to transformation improved financial aspects and the confidence in the capacities of Technoforce incited the client to put in rehash request for the consistent receptive extraction framework inside two years. The primary establishment is in consistent task since 2008.

Contact

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Technoforce Solutions (I) Private Limited,

Phone No : (+91)0253 238 3668,(+91)022 25550116,

Mail us at: sales@technoforce.net

Zero liquid discharge (ZLD) water & wastewater Treatment

Technoforce Solutions provide Zero Liquid Discharge (ZLD) is a wastewater treatment process created to totally take out all fluid release from a framework. The objective of a zero fluid release framework is to decrease the volume of wastewater that requires further treatment, monetarily process wastewater and produce a perfect stream appropriate for reuse. Organizations may start to investigate ZLD as a result of consistently fixing wastewater transfer guidelines, organization commanded green activities, open view of mechanical effect on the earth, or worry over the quality and amount of the water supply.

There are a number of benefits to targeting zero liquid discharge for an industrial process or facility:

-Brought down waste volumes decline the expense related with waste administration.

-Reuse water nearby, bringing down water securing expenses and hazard. Reusing nearby can likewise result in less treatment needs, as opposed to treating to fulfill stringent natural release guidelines.

-Lessen trucks related with off-site squander water transfer, and their related ozone harming substance effect and network street occurrence hazard.

–Zero liquid Discharge Improved natural execution, and administrative hazard profile for future allowing.

-A few procedures may recuperate significant assets, for instance ammonium sulfate manure or sodium chloride salt for ice softening.

Zero Liquid Discharge Technology for Wastewater Treatment

For More Information About Zero Liquid DischargeSystem (ZLDS )

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Contact

Technoforce Solutions (I) Private Limited,

Mail us at:sales@technoforce.net

http://www.technoforce.net