Sludge Dryers – The Thin Film Sludge Drying Technology

The Thin Film Sludge Drying Technology

Technoforce Pvt Ltd – Manufacturer of a wide range of products which include Technoforce Sludge Dryers. Technoforce offer different kind of Drying equipments like Sludge Dryers, Agitated Thin Film Dryer ATFD, vaccume dryer.

Sludge Dryer : “A single unit can handle waste water concentrate and wet centrifuged sludge simultaneously.”

The Thin Film Sludge Drying Technology:

The thin film sludge drying technology embraced by technoforce solutions focuses on the round economy and self-feasible idea.

The drying process is fundamental in a wide range of sludge transfer techniques. The thin film sludge dryer can be applied for municipal sludge, industrial sludge and chemical sludge drying. It tends to be joined with cremation, landfill and different advances to meet the waste decrease just as other asset prerequisites encompassing waste administration.

Technology of Sludge Drying Combined with Power Generation:

In this specific application, the sludge from municipal sewage treatment plant is changed over into biofuel by drying. The dry sludge is moved to a thermal power plant for power generation. In the interim, the warmth required for drying is the waste steam from the thermal power plant. The prevalence of this application lies in the full utilization of social assets and social division of work to take care of sludge issue. It frames a total market-situated and feasible advancement business application.

The sludge drying joined with power generation technology incorporates one-stage and two sludge drying processes.

FEATURES:

Indirect heating provides unmatched thermal efficiency
With several feed points on the same dryer, one can feed different waste streams simultaneously. Thus the small capacity requirements for variety of residues, filter cakes and slurries can be combined and handled on a single dryer
Full recovery of water
Dust free powder

APPLICATIONS :

As a dryer for waste water concentrates from multiple effect evaporators

Biological active sludge drying

Filtered cakes of activated carbon

Technoforce is a leading Sludge Dryer suppliers in Europe

For more details about sludge dryer ->>

Click here https://www.technoforce.net/fi/technology/sludge-dryer/

Address& Contact:

Technoforce Solutions (I) Private Limited,

Mail us at: sales@technoforce.net

Visit our site at: www.technoforce.net

How Zero Liquid Discharge Systems Works?

Zero liquid discharge is a water treatment where all water is recovered and contaminants are reduced to solid waste. While many water treatment processes attempt to maximize recovery of freshwater and minimize waste, ZLD is the most demanding target since the cost and challenges of recovery increase as the wastewater gets more concentrated. It includes reverse osmosis, ultra filtration, evaporation and various other membrane technologies.

Benefits to targeting zero liquid discharge for an industrial process or facility:

Lowered waste volumes reduce the cost associated with waste management.
Recycle water on site, lowering water acquisition costs and risk.
Reduce trucks associated with off-site waste water disposal, and their associated greenhouse gas impact.
Superior environmental performance and regulatory risk profile for future permitting.

Technoforce Pvt. Ltd. offers Zero Liquid Discharge System which is highly cost-cutting, environment friendly in nature. It is a system consisting of a stripper column for removal of organic volatiles from the feed stream. It does so because subsequently when the water gets evaporated, it should have less organics left as residue. ZLD System also consist Multiple Effect Evaporator (MEE) with a thermo-compressor for achieving energy economy, and a downstream Sludge Dryer for removing the balance water, converting the solids into a dry powder which is cheaper and easier to dispose. The well-designed system saves operating and disposal costs and minimizes scaling in the evaporators.

How does a ZLD treatment system work?

Specific treatment processes vary, but a typical Zero Liquid Discharge treatment facility process will usually include the following steps:

Pretreatment and conditioning

Pretreatment is used to remove simple things from the wastewater stream that can be filtered or precipitated out, conditioning the water and reducing the suspended solids and materials that would otherwise scale and/or foul following treatment steps.

Out of this process comes a liquid that is then filter-pressed into a solid, resulting in a solution much lower in suspended solids and without the ability to scale up concentration treatment.

Phase-one concentration

Concentrating in the earlier stages of ZLD is usually done with membranes like reverse osmosis (RO), brine concentrators, or electrodialysis.

Evaporation/crystallization

After the concentration step is complete, the next step is generating a solid, which is done through thermal processes or evaporation, where you evaporate all the water off, collect it, and reuse it. Adding acid at this point will help to neutralize the solution so, when heating it, you can avoid scaling and harming the heat exchangers.

Recycled water distribution/solid waste treatment

If the treated water is being reused in an industrial process, it’s typically pumped into a holding tank where it can be used based on the demands of the facility. The ZLD treatment system should have purified the water enough to be reused safely in your process.

Technoforce Pvt. Ltd. Has experience in custom-designing and manufacturing wastewater treatment systems, so please feel free to reach out to us with your questions. For more information or to get in touch, contact us here. You can also visit our website or request a quote. We can walk you through the steps for developing the proper solution and realistic cost for your ZLD wastewater treatment system needs.

Phone No: (+91)0253 238 3668,(+91)022 25550116,

Mail us at: sales@technoforce.net

Visit our site at: http://www.technoforce.net/zero-liquid-discharge-systems/

Factors Considered in Manufacturing of Continuous Extractor equipment

Technoforce solutions is a leading manufacturer of Continuous Extraction, Continuous Extractor exporter, extracting machinery, solvent extraction plants, extraction plants and extruders, Thin Film Evaporators, Short Path Distillation, Extractors. Continuous extraction units are constructed having a plurality of extraction chambers containing extractable material.

Continuous Extractor is an extraction of solids by liquid that cycles continuously counter current to the material it is depleting of the required value the pregnant liquid at a certain stage being stripped of value and returned as barren solution. The extraction is a separation from solvent in expansion chamber where it is periodically removed from the unit.

Important factors considered in mind during manufacturing of Continuous Extractor equipment:

Mixing determined by the properties of this phase like their viscosity, density difference and interfacial tension. The rate of mixing should be appropriate.

Settling all the characteristics of fluid. In continuous column there is a separate space for the settling, it can also be installed inside the equipment or also available as the outer separate equipment.

Phase which has usually low viscosity is selected as the continuous phase and which has higher one is chosen for creating turbulence. In batch processing continuous phase is not available because the large liquid phase is acted itself as the continuous phase in such conditions.

Technoforce Solutions PVT LTD are reckoned in the well-known Continuous Liquid Extraction Equipment suppliers and serving in this industry through our client friendly approach. Our products are well adjusted to any arrangement. They are designed in a user friendly manner, and can easily be used by skilled as well as semi skilled staff. They are manufactured with finest category of raw materials to deliver prominent quality of extraction equipments. We have proven our success rate at worldwide scale.

CONTACT

Technoforce Solutions (I) Private Limited,

D-33-35, Gate 3, MIDC Area Ambad, Nashik 422 010, Maharashtra, India,

Phone No : (+91)0253 238 3668,(+91)022 25550116,

Mail us at: sales@technoforce.net

Visit our site at: https://www.technoforce.net/technology/ardc-liquid-extraction-column/

Sludge Drying Solution for Optimal Recovery

Sludge is a semi-solid product left from industrial or refining processes. A separated solid suspended in a liquid, containing major quantities of interstitial water between its solid particles. Sludge drying is the process of transforming sludge into useful products. Removal of water decreases storage volume and transportation costs.

Drying the sludge makes suitable for recovery:

Stabilised sludge

Reducing olfactory nuisances and improving sanitization

Reduced weight and volume

Eliminating the water from the sludge reduces its volume and weight, making for easier storage.

Easier sludge removal

Enables minimum dry content levels to be reached that are legally required for use in cement works ovens

Easier revival

By evaporating the water, the end product can be prepared for use in a composting facility

Evaporating the water in the sludge by different drying processes

Depending on the level of dry content, the sludge has a specific behaviour that influences the thermal drying processes. There are three ways of transmitting heat are conduction, convection and radiation. Technoforce Solutions PVT LTD proposes three sludge drying processes:

Thermal Sludge Drying in Low Temperature Ranges

Our High-Tech dewatering and low temperature sludge dryers with advanced dehumidification heat pump technology have the ability to process stabilized sludge at 1% solids and dry to 90% solids, in one slow moving energy efficient process. This is automated drying process uses the principal of continuous drying by the convection of hot air.

Mixed Sludge Drying combines thin film dryer and hot air belt dryer

This sludge drying process recovers the thermal energy. This treatment can be a three step process:

Indirect drying by thin film evaporator
Mechanical extrusion
Direct drying by belt dryer

Solar Drying

In this process, clean and renewable energy sources to dry sludge. It uses the same principle as horticultural greenhouses, completed by a ventilation system. Solar sludge dryers require the sludge to be dewatered before entering the dryer. Using these current solar drying systems, the sludge then needs to be turned with a robotic vehicle mechanism that aerates and mixes the sludge inside the drying chamber.

The limits of sludge drying sometimes create the need for thermal drying by water evaporation. Technoforce Solutions PVT Ltd has developed a number of sludge drying processes that allow the sludge to be recovered for a multitude of uses as fertilisers, co-products for composting or as fuel for incineration plants. Our products are family oriented driven to produce high-quality wastewater treatment equipment made in India. We believe to make a positive impact on the planet by keeping our finite water supply clean and usable for generations to come.

Technoforce Solutions PVT Ltd as a manufacturer of sludge dryer, designs a small, medium and large quantity sludge generators. These sludge dryers can fit under the filter press for direct loading or can be located elsewhere in the plant. The dryer is designed for continuous drying of pasty materials. Our experienced engineering staff is constantly striving to build and improve upon wastewater machinery. Our flexibility allows us to deliver our parts and products in a timely manner.

Contact us: D-33-35, Gate 3, MIDC Area Ambad, Nashik 422 010, Maharashtra, India,

Phone No: (+91)0253 238 3668, (+91)022 25550116

Mail us at: sales@technoforce.net

Visit our site at: https://www.technoforce.net/technology/sludge-dryer/

Zero Liquid Discharge System – Robust Solution to Minimize Waste

Zero liquid discharge is a waste water treatment process in which all wastewater is recycled; Therefore, leaving zero discharge at the end of treatment cycle. This method includes ultra filtration, reverse osmosis, evaporation/crystallization. Technoforce Pvt. Ltd include more than 150 installations, including stand alone membrane processes, or hybrid systems.

Zero liquid discharge can be defined generally as a process for maximum recovery of water from a waste water source that would otherwise be discharged. Technoforce solutions PVT LTD has a lot of experience in designing the ZLD systems that best suit the specific requirements of each customer. The optimal system is designed, built and put into operation according to the properties of the effluent and the volume to be treated.

Solutions to minimize volumes

Small investment, installation and operational expenditure
Heat exchanger plate design minimizes fouling and scaling
High efficiency reduces heat transfer area required
Can operate cost effectively at vacuum thereby sinking scaling risks
Cost-effective maintenance

The oil and gas industry as well as chemical, petrochemicals, mining and other industries generate large volumes of waste water that must be managed. In wastewater treatments for power plants, these wastewaters are discharged through a plant outfall to a surface water body, an evaporation pond well injected. Though, there are rising environmental concerns regarding such discharge practices, which has resulted in the development of Zero Liquid Discharge processes.

Benefits of zero liquid discharge for an industrial process:

Lowered waste volumes reduce the cost associated with waste management.
Recycle water on site, lowering water acquirement costs and risk. Recycling on-site can also result in less treatment requirements.
Decrease trucks associated with off-site waste water removal, and their associated greenhouse gas collision and community road incident risk.
Improved environmental routine and regulatory risk profile for future permitting.
Some processes may recover valuable resources.

Technoforce Solutions PVT LTD has a solid team of experts, backed by more than 150 successfully executed projects. We specialize in vacuum evaporators and crystallizers, which are currently the best available technologies for the effective implementation of a zero discharge system. The main objectives for a zero liquid discharge system is to eliminate a liquid waste water discharge, generate solids for landfill disposal or reuse, and to recycle high-quality water that can be beneficially reused. The design objectives is to minimize the capital investment and system operating cost, while not significantly impacting the manpower required for operation.

Phone No : (+91)0253 238 3668,(+91)022 25550116,

Mail us at: sales@technoforce.net

Visit our site at: http://www.technoforce.net/technology/zero-liquid-discharge-systems/

Liquid Liquid Extraction and Component Separation Solutions

Technoforce Solutions PVT LTD specializes in the manufacturing and supplying liquid liquid extractor equipments engineered to fulfill chemical, petrochemical, pharmaceutical and fragrance industries increasingly challenging purification requirements. Liquid liquid extraction is a separation method that falls at the distillation in the ladder of separation methods.

In a liquid liquid extraction unit, a liquid stream containing components recovered is fed into an extractor, where it contacts a solvent. Two liquids must be immiscible; this allows them to form dispersion, with one liquid dispersed as droplets in the other. It depends on the mass transfer of component to be extracted from a liquid phase to second one. Liquid–liquid extraction is the separation method of choice where distillation fails.

When to use liquid liquid extraction:

Energy requirements of distillation are excessive
Complex distillation series is required
Material is heat sensitive and non volatile
Products which require high energy input in distillation
Products having similar volatilities

Asymmetric rotating Disk Contractor (ARDC)

The column consists of an asymmetrically located mixing zone and transfer-settling zone removed from each other by means of a vertical baffle. The mixing zone contains a number of compartments, which is equipped with a disk-type mixing impeller mounted on a common rotor shaft. The transfer-settling zone consists of a series of compartments, separated by means of annular horizontal baffles.

Its design is aimed at retaining the efficient shearing action of the rotating disc counter by using rotating disks to produce dispersion while using the coalescence re-dispersion cycle produced in the separated transfer-settling zone to reduce back-mixing.

Centrifugal extractor (CE)

A centrifugal extractor has an annular mixing chamber and a basket for phase separation. This operation at relatively high speed promotes intensive mixing in the annular space where the two immiscible phases quickly reach equilibrium. The mixture enters the inner volume of the rotating basket where high centrifugal force quickly separates the two phases. The extract and raffinate are discharged through different outlets. For finer separation, multistage extraction may be used.

Our extractor design expertise includes asymmetric rotating disc contractor column (ARDC) with a series of mixers and settlers of 4 to 6 equivalent stages of separation. At Technoforce solutions, we don’t just sell extraction equipment; we supply solutions to your difficult separation applications. We also provide replacement parts and repair services for all types of extraction columns. Our qualified technician or engineer can be provided on-site for both mechanical and process related support.

CONTACT

Technoforce Solutions (I) Private Limited,

Phone No : (+91)0253 238 3668,(+91)022 25550116,

Mail us at: sales@technoforce.net

Visit us at: https://www.technoforce.net/liquid-liquid-extractor/

Industrial Waste water Treatment, Recycling and Reuse BY Technoforce

Here at technoforce, we perceive that appropriate, economical industrial wastewater treatment is important to the efficiency and overall success of your everyday process. Inappropriate treatment will cause valuable method water taking place the drain additionally to expensive violations of native POTW (publicly owned treatment works) and environmental laws. Intechnoforce, we work to optimize the use of water in the industry, due to Zero Discharge Technologies, it encourages its reuse after production processes, provided they are economical and environmentally friendly.

If zero discharge is not feasible, then we consider it as long as it is not legally established to prevent the loss of restrictions or other serious financial or social consequences and image within the discharge limits. Apart from allowing the compliance of current environmental laws, the treatment of industrial wastewater provides very good value for those responsible companies in the environment.

Industrial waste water Treatment is generated as a result of industrial activities. There is a wide range of industrial waste water types (such as processes, cleaning and cooling) with different types of pollutants. Most industrial processes use water in one way or the other. Once used, the water should be treated before disposing, whether it comes back to the natural environment or in the sewage network.

Industrial waste water treatment recycling and reuse

For pre-treatment, treatment should be adequate so that there is no harmful environmental impact of discharge; And, if the sewage is discharged into the network, then the waste water material and chemical properties should adhere to the current rules. There is a third beauty for the Industrial waste water Treatment: reuse.

Since water is a natural resource that should not be wasted, the most enduring option is to treat wastewater unless its quality is suitable for reuse in the process. Environmental rules, which are increasingly demanding, mean that in many cases, re-use is the most competitive option.

Technoforce Offer

Industrial waste water treatment, if not properly treated before discharge, can contain toxic compounds and compounds that are difficult to break down, and have a pH far from neutral, etc. Depending on the contamination it presents it

Technoforce have a long history of wastewater treatment and is a specialist in designing and implementing the most competitive wastewater treatment processes that best suit the conditions of each customer.

Due to its extensive experience in industrial water treatment, Technoforce can offer a wide range of solutions in this area.

Among the techniques that Technoforce puts in practice to achieve the optimal solution in each case, are the following industrial wastewater treatment methods.

CONTACT

For More Information About Industrial Waste water Treatment Visit the Following Link->>

www.technoforce.net/technology/zero-liquid-discharge-systems/

Watch Video Here->> https://www.youtube.com/watch?v=Vcp2ko1wqzk

Technoforce Solutions (I) Private Limited,

Phone No : (+91)0253 238 3668,(+91)022 25550116,

Thin Film Services for Flexible and Rigid Substrates by Technoforce

Technoforce provide the best thin film in this industrial market. During the traditional distillation buttermilk, a part of a client of glycol residues was lost, which contains excessive salt, this column would dishonor the packing and the reaboyer tubes. The result of pressure column in distillation is rehabilitation in high boiling temperature.

The customer has contacted Technoforce to find the solution so that the plant can be operated uninterrupted and the advanced capacity can be obtained.

Technofors proposed a configuration stimulating thin film evaporator (ATFE) which could handle sticky residues. Test at Technoforce Pilot Plant Reveals 99% Glycol

Recovered. The existing distillation column will work in the absence of salts affecting the residue and will distribute distilled distillates with glycol.

“Separate the residue from the feed stream in the first step

This is a great solution given by existing equipment given extra capacity. “

The managing director’s response was. The customer has set up two setups, the first 16 years and is in operation

Second for 10 years

For More Information About Thin Film Visit the Following Link>https://www.technoforce.net/thin-film-technology/

Watch Video Here->> https://www.youtube.com/watch?v=Vcp2ko1wqzk

CONTACT

Technoforce Solutions (I) Private Limited,

Phone No : (+91)0253 238 3668,(+91)022 25550116,

Mail us at: sales@technoforce.net

Visit our site at: https://www.technoforce.net/

Tags- Thin Film

Industrial waste water Treatment technologies in india

In technoforce, we effort to optimize the use of water in the industry, due to Zero Discharge Technologies, it encourages its reuse after production processes, provided they are economical and environmentally friendly.

If zero discharge is not possible, then we consider it as long as it is legally established that restrictions or other serious financial or social consequences and discharge does not damage the image within the boundaries.

In addition to allowing the compliance of current environmental laws, the treatment of industrial wastewater provides very good value for those responsible companies in the environment. Industrial waste water Treatment is generated as a result of industrial activities. There is a wide range of industrial waste water types (such as process, cleaning and cooling) with different types of pollutants.

Most industrial processes use water in one way or the other. Once used, the water should be treated before disposing, whether it comes back to the natural environment or in the sewage network.

Industrial waste water treatment recycling and reuse

For pre-treatment, treatment should be adequate so that there is no harmful environmental impact of discharge; And, if the sewage is discharged into the network, the waste water content and chemical properties should be obeyed by the existing rules. There is a third beauty for Industrial waste water Treatment: reuse.

Since water is a natural resource that should not be wasted, the most lasting option is to treat wastewater unless its quality is suitable for reuse in the process. Environmental laws, which are increasingly demanding, mean that in many cases, reuse is the most competitive option.

Technoforce Proposal

Industrial waste water treatment, if it is not properly treated before discharge, it may contain toxic compounds and compounds which are difficult to break, and a pH away from the neutral, etc. It is presented on the basis of contamination. Does it

technoforce have a long history of waste water treatment and are experts in designing and implementing the most competitive waste treatment processes that suit each customer’s situation.

Due to its extensive experience in industrial water treatment, technoforce can offer a variety of solutions in this field.

Techniques that are in vogue in optimum solutions in each case, the following are the following industrial waste treatment methods

For More Information About Thin Film Visit the Following Link->>www.technoforce.net/technology/zero-liquid-discharge-systems/ Watch Video Here->> https://www.youtube.com/watch?v=Vcp2ko1wqzk

CONTACT

Technoforce Solutions (I) Private Limited,

Phone No : (+91)0253 238 3668,(+91)022 25550116,

Mail us at: sales@technoforce.net

Visit our site at: https://www.technoforce.net/

Thin film evaporation with traditional distillation to gain better recovery and efficiency By Technoforce

Technoforce Provide best Thin film in this Industrial market. A customer was lost Adequate part of glycol Remnants during traditional Distillation Buttermilk, having Exhausted salts, will dishonest Column packing and reboiler Tubes. Pressures in Distillation is the result of the column In high boiling temperature Rehabilitation

The customer has contacted Technophores to find solutions so that the plant can be operated uninterrupted and the advanced capacity can be obtained.

Technoforce proposed a stimulating thin film evaporator (ATFE) of a configuration that could handle sticky residues. Tests at Technoforce Pilot Plant Revealed That 99% of Glycol could be

Recovered. The existing distillation column will work in the absence of salts affecting the residues and will separate some impurities distilled with glycol.