Liquid Liquid Extraction and Component Separation Solutions

Technoforce Solutions PVT LTD specializes in the manufacturing and supplying liquid liquid extractor equipments engineered to fulfill chemical, petrochemical, pharmaceutical and fragrance industries increasingly challenging purification requirements. Liquid liquid extraction is a separation method that falls at the distillation in the ladder of separation methods.

In a liquid liquid extraction unit, a liquid stream containing components recovered is fed into an extractor, where it contacts a solvent. Two liquids must be immiscible; this allows them to form dispersion, with one liquid dispersed as droplets in the other. It depends on the mass transfer of component to be extracted from a liquid phase to second one. Liquid–liquid extraction is the separation method of choice where distillation fails.

When to use liquid liquid extraction:

Energy requirements of distillation are excessive
Complex distillation series is required
Material is heat sensitive and non volatile
Products which require high energy input in distillation
Products having similar volatilities

Asymmetric rotating Disk Contractor (ARDC)

The column consists of an asymmetrically located mixing zone and transfer-settling zone removed from each other by means of a vertical baffle. The mixing zone contains a number of compartments, which is equipped with a disk-type mixing impeller mounted on a common rotor shaft. The transfer-settling zone consists of a series of compartments, separated by means of annular horizontal baffles.

Its design is aimed at retaining the efficient shearing action of the rotating disc counter by using rotating disks to produce dispersion while using the coalescence re-dispersion cycle produced in the separated transfer-settling zone to reduce back-mixing.

Centrifugal extractor (CE)

A centrifugal extractor has an annular mixing chamber and a basket for phase separation. This operation at relatively high speed promotes intensive mixing in the annular space where the two immiscible phases quickly reach equilibrium. The mixture enters the inner volume of the rotating basket where high centrifugal force quickly separates the two phases. The extract and raffinate are discharged through different outlets. For finer separation, multistage extraction may be used.

Our extractor design expertise includes asymmetric rotating disc contractor column (ARDC) with a series of mixers and settlers of 4 to 6 equivalent stages of separation. At Technoforce solutions, we don’t just sell extraction equipment; we supply solutions to your difficult separation applications. We also provide replacement parts and repair services for all types of extraction columns. Our qualified technician or engineer can be provided on-site for both mechanical and process related support.

CONTACT

Technoforce Solutions (I) Private Limited,

Phone No : (+91)0253 238 3668,(+91)022 25550116,

Mail us at: sales@technoforce.net

Visit us at: https://www.technoforce.net/liquid-liquid-extractor/

Thin Film Services for Flexible and Rigid Substrates by Technoforce

Technoforce provide the best thin film in this industrial market. During the traditional distillation buttermilk, a part of a client of glycol residues was lost, which contains excessive salt, this column would dishonor the packing and the reaboyer tubes. The result of pressure column in distillation is rehabilitation in high boiling temperature.

The customer has contacted Technoforce to find the solution so that the plant can be operated uninterrupted and the advanced capacity can be obtained.

Technofors proposed a configuration stimulating thin film evaporator (ATFE) which could handle sticky residues. Test at Technoforce Pilot Plant Reveals 99% Glycol

Recovered. The existing distillation column will work in the absence of salts affecting the residue and will distribute distilled distillates with glycol.

“Separate the residue from the feed stream in the first step

This is a great solution given by existing equipment given extra capacity. “

The managing director’s response was. The customer has set up two setups, the first 16 years and is in operation

Second for 10 years

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CONTACT

Technoforce Solutions (I) Private Limited,

Phone No : (+91)0253 238 3668,(+91)022 25550116,

Mail us at: sales@technoforce.net

Visit our site at: https://www.technoforce.net/

Tags- Thin Film

Industrial waste water Treatment technologies in india

In technoforce, we effort to optimize the use of water in the industry, due to Zero Discharge Technologies, it encourages its reuse after production processes, provided they are economical and environmentally friendly.

If zero discharge is not possible, then we consider it as long as it is legally established that restrictions or other serious financial or social consequences and discharge does not damage the image within the boundaries.

In addition to allowing the compliance of current environmental laws, the treatment of industrial wastewater provides very good value for those responsible companies in the environment. Industrial waste water Treatment is generated as a result of industrial activities. There is a wide range of industrial waste water types (such as process, cleaning and cooling) with different types of pollutants.

Most industrial processes use water in one way or the other. Once used, the water should be treated before disposing, whether it comes back to the natural environment or in the sewage network.

Industrial waste water treatment recycling and reuse

For pre-treatment, treatment should be adequate so that there is no harmful environmental impact of discharge; And, if the sewage is discharged into the network, the waste water content and chemical properties should be obeyed by the existing rules. There is a third beauty for Industrial waste water Treatment: reuse.

Since water is a natural resource that should not be wasted, the most lasting option is to treat wastewater unless its quality is suitable for reuse in the process. Environmental laws, which are increasingly demanding, mean that in many cases, reuse is the most competitive option.

Technoforce Proposal

Industrial waste water treatment, if it is not properly treated before discharge, it may contain toxic compounds and compounds which are difficult to break, and a pH away from the neutral, etc. It is presented on the basis of contamination. Does it

technoforce have a long history of waste water treatment and are experts in designing and implementing the most competitive waste treatment processes that suit each customer’s situation.

Due to its extensive experience in industrial water treatment, technoforce can offer a variety of solutions in this field.

Techniques that are in vogue in optimum solutions in each case, the following are the following industrial waste treatment methods

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CONTACT

Technoforce Solutions (I) Private Limited,

Phone No : (+91)0253 238 3668,(+91)022 25550116,

Mail us at: sales@technoforce.net

Visit our site at: https://www.technoforce.net/

Thin film evaporation with traditional distillation to gain better recovery and efficiency By Technoforce

Technoforce Provide best Thin film in this Industrial market. A customer was lost Adequate part of glycol Remnants during traditional Distillation Buttermilk, having Exhausted salts, will dishonest Column packing and reboiler Tubes. Pressures in Distillation is the result of the column In high boiling temperature Rehabilitation

The customer has contacted Technophores to find solutions so that the plant can be operated uninterrupted and the advanced capacity can be obtained.

Technoforce proposed a stimulating thin film evaporator (ATFE) of a configuration that could handle sticky residues. Tests at Technoforce Pilot Plant Revealed That 99% of Glycol could be

Recovered. The existing distillation column will work in the absence of salts affecting the residues and will separate some impurities distilled with glycol.

“Separate the residue from the feed stream in the first stage

Existing equipment gave additional capacity This is a great solution. “

The managing director’s response was. The customer has finished setting up two setups, the first 16 years and is in operation

Second for 10 years.

For More Information About Thin Film Visit the Following Link>https://www.technoforce.net/thin-film-technology/

Watch Video Here->> https://www.youtube.com/watch?v=Vcp2ko1wqzk

CONTACT

Technoforce Solutions (I) Private Limited,

Phone No : (+91)0253 238 3668,(+91)022 25550116,

Mail us at: sales@technoforce.net

Visit our site at: https://www.technoforce.net/

Tags- Thin Film

Industrial Waste water Treatment BY Technoforce

In technoforce, we work to optimize the use of water in the industry, due to Zero Discharge Technologies, it encourages its reuse after production processes, provided they are economical and environmentally friendly.

If zero discharge is not feasible, then we consider it as long as it is not legally established to prevent the loss of restrictions or other serious financial or social consequences and image within the discharge limits.

Apart from allowing the compliance of current environmental laws, the treatment of industrial wastewater provides very good value for those responsible companies in the environment.

Industrial waste water Treatment is generated as a result of industrial activities. There is a wide range of industrial waste water types (such as processes, cleaning and cooling) with different types of pollutants.

Most industrial processes use water in one way or the other. Once used, the water should be treated before disposing, whether it comes back to the natural environment or in the sewage network.

Industrial waste water treatment recycling and reuse

For pre-treatment, treatment should be adequate so that there is no harmful environmental impact of discharge; And, if the sewage is discharged into the network, then the waste water material and chemical properties should adhere to the current rules. There is a third beauty for the Industrial waste water Treatment : reuse.

Since water is a natural resource that should not be wasted, the most enduring option is to treat wastewater unless its quality is suitable for reuse in the process. Environmental rules, which are increasingly demanding, mean that in many cases, re-use is the most competitive option.

Technoforce Offer

Industrial waste water treatment, if not properly treated before discharge, can contain toxic compounds and compounds that are difficult to break down, and have a pH far from neutral, etc. Depending on the contamination it presents it

Technofors have a long history of wastewater treatment and is a specialist in designing and implementing the most competitive wastewater treatment processes that best suit the conditions of each customer.

Due to its extensive experience in industrial water treatment, Technofors can offer a wide range of solutions in this area.

Among the techniques that Technofors puts in practice to achieve the optimal solution in each case, are the following industrial wastewater treatment methods

For More Information About Thin Film Visit the Following Link->>

www.technoforce.net/technology/zero-liquid-discharge-systems/

Watch Video Here->> https://www.youtube.com/watch?v=Vcp2ko1wqzk

CONTACT

Technoforce Solutions (I) Private Limited,

Phone No : (+91)0253 238 3668,(+91)022 25550116,

Mail us at: sales@technoforce.net

Visit our site at: https://www.technoforce.net/

Utilizing Thin Film Evaporator with ordinary refining to get improved recuperation and limit

A client was losing a significant segment of glycol with buildup amid regular refining. The buildup, having encouraged salts, would foul the section packings and reboiler tubes. The weight drop in the refining section brought about higher bubbling temperature in the reboiler. The client drew closer Technoforce to discover an answer with the goal that the plant could be worked continuous and to get upgraded limit. Technoforce proposed an Agitated Thin Film Evaporator (ATFE) of an arrangement which can deal with gooey deposits. Preliminaries in the Technoforce Pilot Plant uncovered that 99 % of the glycol can be recuperated. The current refining section would work inconvenience free without salts bearing buildup and would isolate a few polluting influences getting refined alongside the glycol. “By isolating buildup in the initial step itself from the feed stream the current gear gave extra limit. It is a splendid arrangement.” was the response of the Managing Director. The client wound up introducing two setups, the first is in task for a long time and the second one for a long time.

Substituting shower dryer with a consistent, Thin Film Dryer for drying heat touchy sustenance item

A client from Europe was not getting prudent outcomes from different choices for drying of a significant side-effect. A huge amount of water was required to be dissipated to get the amazingly heat delicate item in a powder structure. Technoforce proposed a Vertical Agitated Thin Film Dryer (ATFDV). The drying in this machine is finished in a brief timeframe. Thinking about the sterile application, the preliminaries were led for a while for approval. It was apparent amid the preliminaries that because of the outrageous warmth affectability of the item, boiling water would be required in the coat for warming. Rather Technoforce utilized steam under vacuum to get the important low temperature without settling on the limit of the dryer. The limit was improved nearly by a factor of 2 by embracing this technique. The dryer development was approved in arrangement of steps. The plan of welded parts and choice of specific fixing materials was surveyed by specialists from Europe. Surface completion of the contact parts was estimated at different areas before the dryer was amassed. A proof test was completed as determined in the European Hygienic Standard to check if the dryer gets cleaned in the middle of the creation cycles. Every one of the tests were passed attractively before the dryer was put on the genuine feed stream. Roundabout warming came about 50 % sparing in vitality costs when contrasted with shower dryers. Shut development, activity under vacuum and shirking of air as a drying media guaranteed the item met quality necessities.

Using a continuous horizontal Thin Film Dryer to efficiently dry wet cake to make dust free powder

A customer was utilizing a clump paddle dryer under vacuum for drying of sifted color cake. The oar dryer was at that point a standard in the colors business. It took 6 hours for drying, created a great deal of residue amid release of color powder in one parcel, and the powder contained corn meal which required processing as the downstream advance. Technoforce proposed a flat Agitated Thin Film Dryer (ATFD H) as a conceivable option, which could address a portion of the issues. A preliminary was led in the Technoforce Pilot Plant. An extraordinary feeder was utilized to deal with the thixotropic cake. The preliminary demonstrated a great deal of astonishing outcomes. As against activity of oar dryer under vacuum, the ATFD H could give great quality material without vacuum. This was conceivable because of contact time of a couple of moments in ATFD H against that of a few hours in an oar dryer. Additionally, the powder from ATFD H was free from corn meal in this manner taking out the downstream advance of dry processing. The persistent release of powder was anything but difficult to pack without causing cleaning. The primary dryer was appointed stuck in an unfortunate situation free activity from that point forward. A recurrent request was put in 1994.

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Thin Film Technology

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CONTACT

Technoforce Solutions (I) Private Limited,

Phone No : (+91)0253 238 3668,(+91)022 25550116,

Mail us at: sales@technoforce.net

Visit our site at: https://www.technoforce.net/

Tags: Thin Film , Thin Film Supplier, Agitated Thin Film Dryer , Agitated Thin Film Evaporator , ATFD , ATFE , short path distillation unit

Utilizing consistent reactive extraction to improve change

Amid the initial step of the settled group process, the item framed in the watery stage by bunch response was extricated in toluene. The toluene with item was washed with water in the second means to specifically expel certain polluting influences. The initial step had potential for enhancements. The reversible response would achieve higher change if the item was expelled from the response mass when it was framed. The two stage process was attempted in the Asymmetric Rotating Disk Contactor (ARDC) in the pilot plant office of Technoforce. Toluene was counter presently ignored the fluid stage while the response was continuing at a raised temperature. The item got exchanged to toluene stage when it was framed, encouraging better change. “Approval of our hunch that the counter present reactive extraction ought to improve the transformation is incredible news for us.

Technoforce group is equipped for understanding the nuts and bolts and upgrading the parameters, without which this leap forward would not have been conceivable “, opined the Technical Director. In view of the preliminary outcomes, a creation scale reactive extraction segment pursued by another extraction segment for toluene wash were intended for a limit of around 50 tons/day of the response mass. The switchover to nonstop framework created sensational outcomes. Essentially improved financial aspects and the confidence in the abilities of Technoforce incited the client to put in rehash request for the constant reactive extraction framework inside two years. The main establishment is in consistent activity since 2008.

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Contact

Technoforce Solutions (I) Private Limited,

Mail us at:sales@technoforce.net

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Multiple Effect Evaporator – Machinery and tools

In enormous scale mechanical creation, usually important to vanish a lot of water which requires a lot of vitality to warm water to deliver steam. So as to decrease the utilization of warming steam, multi impact evaporator can be utilized.

At the point when the warmed steam goes into an evaporator, the arrangement is warmed and bubbling, while the optional steam weight and temperature are lower than the first warming steam, yet the auxiliary steam can in any case be utilized. In the multi impact vanishing, the auxiliary steam can be utilized as the warming steam and brought into next evaporator. For whatever length of time that the vanishing chamber weight and the breaking point of the arrangement are lower than those of the first evaporator, the auxiliary steam presented can assume the job of warming source. Correspondingly, the new auxiliary steam delivered continuously evaporator can likewise be utilized as the warming steam of the third evaporator. Along these lines, each evaporator is known as a solitary impact, and a majority of evaporators are associated together to shape a Multiple Effect Evaporator framework.

The principal heat exchanger with the essential steam is known as the primary impact, and the second warming exchanger with the auxiliary steam created from first impact is known as the second impact, etc. The utility model has the upsides of cyclic use, rehashed usage of warmth vitality, and exceptional decrease of warmth vitality utilization, in this manner incredibly lessening the expense and expanding the productivity.

Principle highlights of Multi Effect Evaporator:

• The dissipation limit is up to 0.5t/h~100t/h;

• Several evaporators are associated with work, and the optional steam created in the previous evaporator fills in as the warming steam for the last evaporator. The warmth vitality is over and again utilized, essentially decrease utilization of new steam;

• After five impact, the warmth use rate will decrease notwithstanding including more impact. That implies, the monetary effeciency will be maxium aroudn five impact.

• Compared multi effect evaporator, MVR Evaporator or TVR evaporator will indicate much better execution in steam sparing. In the event that the financial backing permit, MVR evaporator is for the most part suggested

Fundamental kinds of customary Multi effect evaporator:

•Single impact evaporator

•Double impact evaporator

•Three impact evaporator

•Four impact evaporator

•Five impact evaporator, and so forth.

Application run:

Multi effect evaporator is generally utilized in the vanishing and grouping of water or arrangement in drug, nourishment, compound industry, light industry and different enterprises, and can be broadly utilized in the wastewater treatment of the above businesses. Multi effect evaporator has numerous points of interest, for example, high vanishing limit, vitality sparing, low activity cost, etc.

About Technoforce Multiple Effect Evaporator:

Technoforce is driving Multiple-Effect Evaporation Plants make from China, we can offer one stop turnkey answer for MVR Evaporator, TVR Evaporator and Multi-impact Evaporator with worldwide administration, simply fell allowed to get in touch with us to get the multi impact evaporator cost and other data.

For More Information About Multiple Effect Evaporator

Visit the Following Link->>https://www.technoforce.net/technology/zero-liquid-discharge-systems/

Contact

Technoforce Solutions (I) Private Limited,

Phone No : (+91)0253 238 3668,(+91)022 25550116,

Mail us at:sales@technoforce.net

TAGS: Multiple Effect Evaporator System | Multiple Effect Evaporation Plants | Multiple Effect Evaporator For Effluent Treatment | Multi Effect Evaporators MEE | Multiple Effect Evaporator Manufacturers

Fundamentals of Zero Liquid Discharge System Design

At technoforce, we are focused on economical procedures situated to zero release (otherwise called zero liquid discharge). The reason is twofold: to attempt to recuperate water of great quality and to re-utilize squander or limit its generation.

Utilizing consolidated focus procedures, for example, films and vacuum vanishing, an adequate centralization of waste can be accomplished to:

• Reuse the water got after the treatment procedure.

• Sell the loss for different applications.

• Use the loss as an elective fuel in cogeneration gear or different frameworks.

Advantage

Zero release of fluid effluents is the most maintainable elective that any industry can receive in the administration of its fluid waste. Zero release comprises of utilizing strategies and procedures that make the reuse of fluid effluents conceivable with a double reason: right off the bat, to diminish water utilization however much as could reasonably be expected and, besides, to limit the volume of waste to be remotely overseen.

Hence, the zero Liquid discharge system concentrates contaminations by warm treatment and, at long last, the effluents are diminished to a dry buildup, while the extricated water can be reused again all the while.

The fundamental advantagentages of the execution of a zero liquid discharge system are the accompanying:

• Reduction in the organization’s ecological effect by limiting the generation of fluid waste.

• Financial reserve funds in the outside administration of waste.

• Reduction in the utilization of mains water by re-utilizing water delivered all the while. This preferred position additionally results in a considerably more prominent decrease of the organization’s ecological effect.

• Financial investment funds by lessening the utilization of mains water.

• Increase in the organization’s ecological duty and its pledge to supportability.

• Strict consistence with the most requesting natural guidelines.

• Financial reserve funds from the tax collection of the release and conceivable regulatory assents for not conforming to the natural guidelines in power.

• Increased adaptability in the administration of fluid effluents created by not relying upon any outside specialist.

• Flexibility of the framework regarding changes in the creation.

• Little space required, as they are minimized frameworks.

• Simplicity of activity.

• High level of mechanization.

• No requirement for specific specialized staff.

• Low cost of staff.

• Savings in the utilization of substance reagents.

• A high level of independence with respect to water utilization.

• Possibility of exploiting auxiliary warmth from different procedures, drastically lessening working expenses.

Technoforce Offer

Technoforce has a great deal of involvement in planning the zero release frameworks that best suit the particular needs of every client. The ideal framework is planned, incorporated and put with activity as indicated by the properties of the gushing and the volume to be dealt with.

Technoforce has a strong group of specialists, upheld by in excess of 200 effectively executed ventures. We spend significant time in vacuum evaporators and crystallizers, which are as of now the best accessible advancements for the viable execution of a zero release framework.

For More Information About Zero Liquid DischargeSystem (ZLDS )

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Contact

Technoforce Solutions (I) Private Limited,

Mail us at:sales@technoforce.net

http://www.technoforce.net

Improving change Utilizing persistent reactive extraction to transformation

During the first step of the well-established batch process, the product formed in the aqueous phase by batch reaction was extracted in toluene. The toluene with product was washed with water in the second step to selectively remove certain impurities. The first step had potential for improvements. The reversible reaction would reach higher conversion if the product was removed from the reaction mass as soon as it was formed. The two step process was tried in the Asymmetric Rotating Disc Contactor (ARDC) in the pilot plant facility of Technoforce. Toluene was counter currently passed over the aqueous phase while the reaction was proceeding at an elevated temperature. The product got transferred to toluene phase as soon as it was formed, facilitating better conversion.

“Approval of our hunch that the counter present reactive extraction ought to improve the transformation is extraordinary news for us. Technoforce group is equipped for understanding the nuts and bolts and enhancing the parameters, without which this achievement would not have been conceivable “, opined the Technical Director. In light of the preliminary outcomes, a creation scale receptive extraction section pursued by another extraction segment for toluene wash were intended for a limit of around 50 tons/day of the response mass. The switchover to nonstop framework created emotional outcomes. Essentially Improving change Utilizing persistent reactive extraction to transformation improved financial aspects and the confidence in the capacities of Technoforce incited the client to put in rehash request for the consistent receptive extraction framework inside two years. The primary establishment is in consistent task since 2008.

Contact

For More Information About Reactive Extraction

Visit the Following Link->> https://www.technoforce.net/technology/reactive-extraction/

Technoforce Solutions (I) Private Limited,

Phone No : (+91)0253 238 3668,(+91)022 25550116,

Mail us at: sales@technoforce.net