Sludge Dryer – Drying Equipment Supplier | Technoforce Solutions Pvt. Ltd.

Sludge Dryer – Drying Equipment Supplier

TechnoforcePvt Ltd – Manufacturer of a wide range of products which include Sludge Dryers. Technoforce was started in 1990 to manufacture process equipment based on thin-film technology. TechnoForcePvt Ltd  was the manufacturer of Sludge Dryers since 1990. We manufacture top quality of Sludge Drying and other different kind of Drying equipments like Sludge Dryer, Agitated Thin Film Dryer ATFD, vaccume dryer machines. Technoforce is a leading Sludge Dryer suppliers in Europe. We strive to improve our quality & technology. We offer high-quality, competitive prices, prompt delivery to our customers. With these advantages you can develop your market with our machines without difficulty and we trust we shall be able to fulfill your need.

Our low temperature group and ceaseless drying framework is intended to dry slime created by either a plate and casing filter press, a belt filter press, an axis or some comparative gadget. The muck cake is dried by the infusion of reused, warm, dry air. The soaked air which falls off the highest point of the ooze compartment is disregarded refrigerated loops, where the dampness is expelled, and afterward warmed before infusion into the holder. That shut circle drying process takes out outflows to the air and the weight of EPA air grants.

Having more than 80 years of ability in the production of drying supplies, we built up the Sludge Dryer for the reusing of ooze from squander water treatment process, dynamic muck, coagulated sedimentation slop, human waste, sewage, water purging plants just as lingering waste parts. The Sludge Dryer includes a disintegrator in the pivoting drum which improves the drying productivity and produce a quality granular item. We are respected to have having the option to supply in excess of 2,000 units of the Sludge Dryer up until now.

FEATURES:

Energy-sparing

Wide application

Flexible to dissipation rate change

No discharges to encompassing climate

Ruggedly manufactured

High execution in a little unit

APPLICATIONS:

  • Wastewater treatment sludge,
  • Industrial wastewater treatment sludge,
  • Industrial waste sludge drying.

For More  details about sludge dryer equipment

Visit :www.technoforce.net/technology/sludge-dryer/

CONTACT

Technoforce Solutions (I) Private Limited,

Mail us at: sales@technoforce.net

Visit our site at: http://www.technoforce.net

Sludge Drying Solution for Optimal Recovery

Sludge is a semi-solid product left from industrial or refining processes. A separated solid suspended in a liquid, containing major quantities of interstitial water between its solid particles. Sludge drying is the process of transforming sludge into useful products. Removal of water decreases storage volume and transportation costs.

sludge drying process

Drying the sludge makes suitable for recovery:

Stabilised sludge

Reducing olfactory nuisances and improving sanitization

Reduced weight and volume

Eliminating the water from the sludge reduces its volume and weight, making for easier storage.

Easier sludge removal

Enables minimum dry content levels to be reached that are legally required for use in cement works ovens

Easier revival

By evaporating the water, the end product can be prepared for use in a composting facility

Evaporating the water in the sludge by different drying processes

Depending on the level of dry content, the sludge has a specific behaviour that influences the thermal drying processes. There are three ways of transmitting heat are conduction, convection and radiation. Technoforce Solutions PVT LTD proposes three sludge drying processes:

  1. Thermal Sludge Drying in Low Temperature Ranges

Our High-Tech dewatering and low temperature sludge dryers with advanced dehumidification heat pump technology have the ability to process stabilized sludge at 1% solids and dry to 90% solids, in one slow moving energy efficient process. This is automated drying process uses the principal of continuous drying by the convection of hot air.

  • Mixed Sludge Drying combines thin film dryer and hot air belt dryer

This sludge drying process recovers the thermal energy.  This treatment can be a three step process:

  1. Indirect drying by thin film evaporator
  2. Mechanical extrusion
  3. Direct drying by belt dryer
  • Solar Drying

In this process, clean and renewable energy sources to dry sludge. It uses the same principle as horticultural greenhouses, completed by a ventilation system. Solar sludge dryers require the sludge to be dewatered before entering the dryer.  Using these current solar drying systems, the sludge then needs to be turned with a robotic vehicle mechanism that aerates and mixes the sludge inside the drying chamber.

The limits of sludge drying sometimes create the need for thermal drying by water evaporation. Technoforce Solutions PVT Ltd has developed a number of sludge drying processes that allow the sludge to be recovered for a multitude of uses as fertilisers, co-products for composting or as fuel for incineration plants. Our products are family oriented driven to produce high-quality wastewater treatment equipment made in India. We believe to make a positive impact on the planet by keeping our finite water supply clean and usable for generations to come.

Technoforce Solutions PVT Ltd as a manufacturer of sludge dryer, designs a small, medium and large quantity sludge generators. These sludge dryers can fit under the filter press for direct loading or can be located elsewhere in the plant. The dryer is designed for continuous drying of pasty materials. Our experienced engineering staff is constantly striving to build and improve upon wastewater machinery. Our flexibility allows us to deliver our parts and products in a timely manner.

Contact us: D-33-35, Gate 3, MIDC Area Ambad, Nashik 422 010, Maharashtra, India,

Phone No: (+91)0253 238 3668, (+91)022 25550116

Mail us at: sales@technoforce.net

Visit our site at: https://www.technoforce.net/technology/sludge-dryer/

Zero Liquid Discharge System – Robust Solution to Minimize Waste

Zero liquid discharge is a waste water treatment process in which all wastewater is recycled; Therefore, leaving zero discharge at the end of treatment cycle. This method includes ultra filtration, reverse osmosis, evaporation/crystallization. Technoforce Pvt. Ltd include more than 150 installations, including stand alone membrane processes, or hybrid systems.

zero liquid discharge

Zero liquid discharge can be defined generally as a process for maximum recovery of water from a waste water source that would otherwise be discharged. Technoforce solutions PVT LTD has a lot of experience in designing the ZLD systems that best suit the specific requirements of each customer. The optimal system is designed, built and put into operation according to the properties of the effluent and the volume to be treated.

Solutions to minimize volumes

  • Small investment, installation and operational expenditure
  • Heat exchanger plate design minimizes fouling and scaling
  • High efficiency reduces heat transfer area required
  • Can operate cost effectively at vacuum thereby sinking scaling risks
  • Cost-effective maintenance

The oil and gas industry as well as chemical, petrochemicals, mining and other industries generate large volumes of waste water that must be managed. In wastewater treatments for power plants, these wastewaters are discharged through a plant outfall to a surface water body, an evaporation pond well injected.  Though, there are rising environmental concerns regarding such discharge practices, which has resulted in the development of Zero Liquid Discharge processes.

Benefits of zero liquid discharge for an industrial process:

  • Lowered waste volumes reduce the cost associated with waste management.
  • Recycle water on site, lowering water acquirement costs and risk. Recycling on-site can also result in less treatment requirements.
  • Decrease trucks associated with off-site waste water removal, and their associated greenhouse gas collision and community road incident risk.
  • Improved environmental routine and regulatory risk profile for future permitting.
  • Some processes may recover valuable resources.

Technoforce Solutions PVT LTD has a solid team of experts, backed by more than 150 successfully executed projects. We specialize in vacuum evaporators and crystallizers, which are currently the best available technologies for the effective implementation of a zero discharge system. The main objectives for a zero liquid discharge system is to eliminate a liquid waste water discharge, generate solids for landfill disposal or reuse, and to recycle high-quality water that can be beneficially reused.  The design objectives is to minimize the capital investment and system operating cost, while not significantly impacting the manpower required for operation. 

Phone No : (+91)0253 238 3668,(+91)022 25550116,

Mail us at: sales@technoforce.net

Visit our site at: http://www.technoforce.net/technology/zero-liquid-discharge-systems/

How Sludge Dryer Works?

Sludge dryer technology used as dried bio-fertilizers, by product fertilizers and sludge fertilizers. Sludges are treated all the way through a dewatering process before disposal. With Technoforce manufacturers of evaporators, the water treatment plant drying of sludges reduces disposal cost and converts waste into marketable products. Our paddle dryers provide reliable and efficient method for drying sludges from filter process.

The direct sludge drying method that dries sludge direct with flames and high temperatures and the indirect drying method produces dried sludge containing more plentiful organic matter which is desired in agriculture. Our sludge dryer based on synchronized twin screw conveyors carrying material through dryer’s chamber. Special design of our blades that are turning in intersection with each other enables to dry the material. In many cases, sludge has a high water content that makes handling difficult and problematic for recycling and disposal.

Features of sludge dryer technology:

  • Exterior of that product is black and paddles are granular
  • Exceptional product safety due to sterilization by temperature processing.
  • Self heating properties under environments with poor heat rakishness
  • Process contains oil about low heating value as coal.
  • Latent heat amount is higher than granulated sludge dryer products.

The drying operation evaporates moisture and the organic components in the dewatered sludge are not broken down. Volatile components are evaporated in normal thermal decompositions but process is performed under pressure in the hydrothermal reaction. The process temperature of reformed sludge drying is positioned between sludge drying technology and carbonization technology.

Sludge drying technology makes suitable for devastation:

  • Condensed weight and volume

Eliminates water from sludge by evaporating its volume and weight and making easy for transportation

  • Stabilised sludge

Drying stabilises sludge by improving sanitization

  • Easier recovery

Evaporates the water, end product can be prepared for composting facility

  • Easier sludge removal

Increases calorific value of sludge for incineration

Technoforce manufacturers of evaporators offer maintenance and repair services for our own line of sludge dryers as well as from other suppliers. We will also support other brands for dryers. If you have any questions about our sludge dryer technology request a quote and contact our sales team.

Contact us: D-33-35, Gate 3, MIDC Area Ambad, Nashik 422 010, Maharashtra, India,

Phone No: (+91)0253 238 3668, (+91)022 25550116,

Mail us at: sales@technoforce.net

Visit our site at: https://www.technoforce.net/technology/sludge-dryer/